250+ TOP MCQs on Thermoforming and Answers

Food Packaging Technology Multiple Choice Questions & Answers (MCQs) on “Thermoforming”.

1. In thermoforming, plastic sheets are heated to ________
a) Boiling point
b) Tg point
c) Sag point
d) Melting point
Answer: c
Clarification: In thermoforming, plastic sheets are heated to Sag point. It is the temperature at which the plastic softens and extends under its own weight, i.e., when the plastic begins to sag.

2. From which of the following processes, canopies for racing vehicles are made?
a) Drape forming
b) Mechanical forming
c) Pressure forming
d) Free blowing
Answer: a
Clarification: Canopies for racing vehicles are made from drape forming. Drape forming is the process by which the plastic sheet is heated, such that it can be bent and shaped into any form without using a vacuum.

3. SPPF in thermoforming stands for ____________
a) Soluble peer pressure forming
b) Soluble phase pressure forming
c) Solid peer pressure forming
d) Solid phase pressure forming
Answer: d
Clarification: SPPF in thermoforming stands for solid phase pressure forming. The SPPF process is primarily used to thermoform PP, a crystalline polymer that is difficult to thermoform uniformly in melt phase machines due to the sharp decrease in melt strength (viscosity) at its melting point.

4. APET is stable till 230°C.
a) True
b) False
Answer: b
Clarification: The given statement is false. CPET (Crystalline PET) is stable till 230°C. Whereas, APET (Amorphous PET) softens over 63°C. The CPET process is based on conventional reheat thermoforming where an extruded PET sheet containing nucleating agents to speed up and maximize crystallization is reheated to around 170°C where it softens. After this, it is transferred in a hot mold and held so the crystallinity develops. Then it is transferred to a second mould for cooling.

5. In drape forming technique _______ is used for forming.
a) Vacuum
b) High pressure
c) High Temperature
d) Low pressure
Answer: a
Clarification: In drape forming technique vacuum is used for forming. In vacuum forming, vacuum is heated below the preheated plastic sheet to draw sheet into cold mold cavity. The steps include heating the plastic sheet, placing the softened sheet is placed over a concave activity. Vacuum draws the sheet into cold cavity. The final product is then cooled.

6. Which of the following material is not thermoformed?
a) HIPS & ABS
b) POM & Nylon
c) PVC
d) PMMA
Answer: b
Clarification: Among the given options, POM & Nylon is not thermoformed. Whereas, HIPS- High Impact Polystyrene, ABS- Acrylonitrile Butadiene Styrene, PVC- Polyvinyl Chloride and PMMA- Poly(methyl methacrylate) are thermoformed.

7. Bath tubs are made by __________ technique.
a) Free forming
b) Pressure thermoforming
c) Match die thermoforming
d) Drape forming
Answer: d
Clarification: Bath tubs are made by drape forming technique. Drape forming is the process by which the plastic sheet is heated, such that it can be bent and shaped into any form without using a vacuum.

8. Thermoforming can be generally classified as ________ and _______ thermoforming.
a) pressure, temperature
b) vacuum, pressure
c) Thick gauge, thin gauge
d) Temperature, vacuum
Answer: c
Clarification: Thermoforming can be generally classified as Thick gauge and thin gauge thermoforming. Thick gauge thermoforming is a term used for making heavy duty parts, such as- plastic pallets, refrigerator liners, etc. Whereas, thin-gauge thermoforming is the term used to describe the manufacturing of lighter and smaller things, such as disposable cups, containers, trays, lids, and other products for the food, medical, and general retail industries.

9. Which of the following is not a mold used in thermoforming?
a) Aluminium mold
b) Steel mold
c) Wooden mold
d) Plastic mold
Answer: b
Clarification: Steel mold is not used in thermoforming. The mould used in thermoforming should be such that the plastic polymer to be thermoformed isn’t affected by it. The mold used in thermoforming are- aluminium mold, plaster of paris mold, plastic mold and wooden mold.

10. Thermoforming is the same as blow moulding.
a) True
b) False
Answer: b
Clarification: The given statemet is false. Thermoforming and blow moulding are totally different processes. Thermoforming is the process in which an article is heated stretched and cooled to give it a desirable shape. Whereas, in blow moulding, the thermoplastic is heated and put into the desired container and then shaped by blowing air through it.

11. The CPET containers, made by thermoforming are stable upto what temperature?
a) 230°C
b) 150°C
c) 300°C
d) 500°C
Answer: a
Clarification: CPET (Crystallized Polyethylene terephthalate)containers, made by thermoforming are stable upto 230°C. The optimum amount of crystallinity is 28%–32%. CPET containers must be crystalline enough to be heat resistant but not so crystalline as to be too brittle for the application, for example, impact resistance at freezer temperatures.

12. The two dominant means of thermoforming sheet for food packaging containers are _____ & _____
a) Solid phase pressure forming, liquid phase pressure forming
b) Liquid phase process, vapour phase pressure forming
c) Melt phase process, liquid phase pressure forming
d) Melt phase process , solid phase pressure forming
Answer: d
Clarification: The two dominant means of thermoforming sheet for food packaging containers are melt phase process and solid phase pressure forming. The melt phase process is most applicable to monolayer structures that have relatively high melt strength at thermoforming temperatures, for example, HIPS, PVC and PC. The SPPF process is primarily used to thermoform PP, a crystalline polymer that is difficult to thermoform uniformly in melt phase machines due to the sharp decrease in melt strength (viscosity) at its melting point.

13. _______ are defined as plastics whose apparent density is decreased.
a) Cellular plastics
b) Polyplastics
c) Thermoplastics
d) Artificial plastics
Answer: a
Clarification: Cellular plastics are defined as plastics whose apparent density is decreased substantially by the presence of numerous cells dispersed throughout their mass. The terms foamed plastic, expanded plastic and plastic foam are also used for cellular plastics. They have desirable properties such as, high strength-to- weight ratio and good insulating and cushioning properties.

14. In general, temperatures for melt phase thermoformed Polypropylene is greater than SPPF Polypropylene.
a) True
b) False
Answer: a
Clarification: The above statement is true. In general, temperatures for melt phase thermoformed Polypropylene is greater than SPPF(Solid phase pressure formed) Polypropylene. It is melt phase thermoformed at 154°C–157°C and SPPF at 141°C–146°C, where it is still virtually a solid with high viscosity, requiring the application of strong forces.

250+ TOP MCQs on Surface Treatment of Glass and Answers

Food Packaging Technology Multiple Choice Questions & Answers (MCQs) on “Surface Treatment of Glass”.

1. Temperature of hot-end treatment is glass is around ______
a) 300°C
b) 450°C
c) 250°C
d) 550°C
Answer: d
Clarification: In hot-end treatment (typically carried out while the glass container is at 550°C), vapor containing tin or titanium (generally in the form of a tetrachloride) is brought into contact with the outside of the container, forming a thin unimolecular film of metal oxide.

2. Why is hot-end treatment is done in glass?
a) To prevent surface damage
b) To ensure better adhesion and
c) To strenghthen the surface
d) To prevent surface damage, ensure better adhesion and strenghthen the surface
Answer: a
Clarification: Hot-end treatment is done in glass to prevent surface damage. This treatment is done while the container is still hot, strengthens the surface and improves the adhesion of the subsequent cold-end coating.

3. Temperature of cold-end treatment is glass is around ______
a) 200°C
b) 150°C
c) 100°C
d) 80°C
Answer: c
Clarification: Cold-end treatment (typically carried out while the glass container is at less than 100°C) is designed to protect the container surface and assist its flow through the filling line.

4. Cold-heat treatment is primarily done to increase the lubricity.
a) True
b) False
Answer: a
Clarification: The given statement is true. Typically, it involves spraying an organic material in an aqueous base containing either waxes, stearates, silicones, oleic acid or polyethylene onto the outside of the container to increase its lubricity by providing a surface with a low coefficient of friction. It is important to check the compatibility of the cold-end treatment with any adhesives used to attach labels.

5. The function of hot-end treatment and cold-heat treatment in glass is the same.
a) True
b) False
Answer: b
Clarification: The given statement is false. The function of hot-end treatment and cold-heat treatment in glass is the different. Hot-end treatment is done primarily to prevent surface damage like blurring, whereas, cold-heat treatment is done to increase the lubricity of the surface for better adesion.

6. What are shrink sleeves in glass?
a) Adhesives
b) Temperature control
c) Protective labels
d) Lubricants
Answer: c
Clarification: Shrink sleeves are protective sheets used on glass. Most shrink sleeves are made of oriented plastic films that shrink around a glass container when heat is applied. Two types of protective labels are used on glass bottles in the form of a body sleeve: one constructed from thin, foamed PS; the other is made from uniaxially oriented PVC or PS. PVC offers some thermal insulation. Whereas PS contains the glass fragments and prevents shattering of glass, if droppped.

7. Hot-end coatings are applied before the container enters the annealing oven.
a) True
b) False
Answer: a
Clarification: The given statement is true. Hot-end coatings are applied before the container enters the annealing oven (when the glass is still hot due to the previous forming process).

8. Cold-end coatings are applied before the container enters the annealing oven.
a) True
b) False
Answer: b
Clarification: The given statement is false. Cold-end coatings are applied after the container comes out of the annealing oven and cools. It is mainly applied to increase the lubricity and minimize the scratching of surfaces.

9. Which of the following is not a cold-end coating?
a) Waxes
b) Polyvinyl alcohol
c) Silicon
d) Nylon
Answer: d
Clarification: Nylon is not a cold-end coating. Cold-end coatings typically consist of lubricants such as waxes, polyethylene, polyvinyl alcohol, and silicone.

10. Which of the following is a hot-end coating?
a) Tin chloride
b) Sodium hydroxide
c) Lithium aluminium hydride
d) Boron
Answer: a
Clarification: Hot end coatings consist of tin chloride (which reacts to form tin oxide) or organo-tin. These compounds are applied in vapor form and leave a rough high-friction surface on the glass container, which provides a good adhesive surface for the cold-end coatings. They also supply hardness, fill in minor cracks, and compress the glass surface.

11. The term “birdswings” and “spikes” used in glass refers to _______
a) cold-treatment
b) heating oven
c) heat treatment
d) defects.
Answer: d
Clarification: Some 60 defects can occur in finished glass containers, ranging from critical defects such as “birdswings” and “spikes” (long, thin strands inside the container that would probably break off when the container was filled) to minor defects such as “wavy appearance” (an irregular surface on the inside).

250+ TOP MCQs on Blow Molding in Thermoplastics and Answers

Food Packaging Technology Questions and Answers for Experienced people on “Blow Molding in Thermoplastics”.

1. Molten tube of thermoplastic is called _______
a) Parison
b) Thermotube
c) Parrison
d) Tubling
Answer: a
Clarification: Molten tube of thermoplastic is called parison. It is a long plastic tube, with a hole, to let compressed air pass through it. Making parison is the first step of blow moulding. Parison is also known as Preform.

2. Small pharmaceutical bottles with accurate neck finish is formed by _______ process.
a) Calendering
b) Injection Blow Moulding
c) Extrusion Blow Moulding
d) Rotational Moulding
Answer: b
Clarification: Small pharmaceutical bottles with accurate neck finish are formed by Injection blow moulding process. In injection moulding process, the parison is formed in one mold and then, while still molten, is transferred to a second mold where blowing with compressed air forms the final shape. After cooling, the mold is opened and the bottle is ejected.

3. Which of the following is not a type of Blow moulding?
a) Injection stretch blow molding
b) Injection blow molding
c) Thermoforming
d) Extrusion blow molding
Answer: c
Clarification: Thermoforming is not a type of Blow moulding. There are three main types of blow molding- extrusion blow molding, injection blow molding, and injection stretch blow molding. Thermoforming is a different process in which thermoplastics are converted into desirable shape by heating and stretching.

4. Which of the plastics cannot be extrusion blown?
a) HDPE
b) PP
c) PVC
d) PET
Answer: d
Clarification: The common grades of PET(Polyethylene Terephthalate) cannot be extrusion blown. Extrusion blow moulding is widely used with the following resins: HDPE- High Density Polyethylene, PP- Polypropylene, PVC- Polyvinyl Chloride. The most common blow molding resin is HDPE used to produce containers ranging in size from 30 mL to 200L.

5. Two stage stretch blow moulding is also known as _________ method.
a) Extrusion
b) Reheat and blow method
c) Thermoforming
d) Injection
Answer: b
Clarification: Two stage stretch blow moulding is also known as reheat and blow method method. In this, the parisons are first injection molded in a completely separate stage and stored at ambient temperature until required. Then, they are are then reheated to between 90°C and 110°C and blown to their final shape.

6. The most widely used polymer in Stretch Blow Moulding is _______
a) PE
b) PVC
c) PP
d) PET
Answer: d
Clarification: The most widely used polymer in Stretch Blow Moulding is PET- Polyethylene Terephthalate. PET is used in the manufacture of carbonated beverages packing bottles.

7. EBM produces smoother finished parts which are scrap free, when compared to IBM.
a) True
b) False
Answer: b
Clarification: The above statement is false. The IBM produces smoother finished parts which are scrap free, when compared to EBM. In addition to that, the dimensions of the bottle (including the neck finish) show very little variation from bottle to bottle, and with some materials, improved strength and clarity are obtained due to the effect of a limited degree of biaxial orientation.

8. _________ improves strength and barrier properties of plastic.
a) Stretching
b) Blowing
c) Heating
d) Cooling
Answer: a
Clarification: Stretching improves strength and barrier properties of plastic. It happens because the orientation and arrangement of monomers changes, hence changing the strength and barrier properties.

9. Pressure used in IBM ranges from _______
a) 2,000 – 3,000 psi
b) 100 – 500 psi
c) 500 – 800 psi
d) 25 – 150 psi
Answer: a
Clarification: Pressure used in IBM ranges from 2,000 – 3,000 psi. Because of this, there is a development of high internal stresses in this process.

10. Pressure used in Blow moulding in general ranges from ________
a) 1000 – 2000 psi
b) 200 – 500 psi
c) 500 – 800 psi
d) 25 – 150 psi
Answer: d
Clarification: Pressure used in Blow moulding in general ranges from 25-150 psi. Blow moulding, in general is a low pressure process, to make hollow and seemless parts.

11. ________ is used to obtain bioriented products.
a) Extrusion blow molding
b) Stretch blow moulding
c) Injection blow molding
d) Thermoforming
Answer: b
Clarification: Stretch blow moulding is used to obtain bioriented products. In injection stretch blow moulding, the process begins with an injection moulded parison. The parison is pre-heated, stretched in the axial direction and blown into its final shape by a stretch blow moulding machine, which results in changing its orientation.

12. PTFE can be processed using conventional moulding machinery.
a) True
b) False
Answer: b
Clarification: The given statement is false. PTFE-Polytetrafluoroethylene can only be processed through compression moulding. In this process, the plastic is heated and simply moulded, where the plastic takes the shape of the mould.

13. The reheating temperature in reheat and blow method ranges from ________
a) 180° – 250°C
b) 90° – 110°C
c) 150° – 200°C
d) 200° – 250°C
Answer: b
Clarification: The reheating temperature in reheat and blow method ranges from 90° – 110°C. After reheating the plastics, they are blown into their final shape.

14. Cull is associated with _______
a) Rotational moulding
b) Injection moulding
c) Auxiliary ram type transfer moulding
d) Pot type transfer moulding
Answer: d
Clarification: Cull is associated with auxiliary ram type transfer moulding. Cull is the term to define the part which leaves the waste material in the moulding process. Auxiliary ram type transfer moulding is the method used to exert pressure on the material in the pot.

15. PS foams are produced by ________
a) injection moulding and extrusion moulding
b) extrusion moulding only
c) injection moulding only
d) stretch blow moulding only
Answer: a
Clarification: Polystyrene foams are produced by Injection moulding and extrusion moulding. With injection molded foam, machines similar to normal injection molding machines are used, except that steam is injected to heat the beads that contain a foaming agent. Extruded PS foam is produced by free expansion of hot PS, blowing agents and additives through the slit orifice of a high L/D ratio extruder to about 40 times the pre-extrusion volume.

Food Packaging Technology for Experienced people,

250+ TOP MCQs on Metal as Packaging Material and Answers

Food Packaging Technology Multiple Choice Questions & Answers on “Metal as Packaging Material”.

1. Which of the following metal is not used in food packaging?
a) Aluminum
b) Iron
c) Tin
d) Chromium
Answer: b
Clarification: Iron is not used in food packaging. Iron has greater chances of rusting. For food packaging, four types of metal are commonly used: steel, aluminum, tin, and chromium.

2. Steel and aluminum are primary materials for metal packaging.
a) True
b) False
Answer: a
Clarification: The given statement is true. Steel and aluminum are commonly used in production of food cans, and are the primary materials for metal packaging.

3. Beverage cans are usually produced from steel.
a) True
b) False
Answer: b
Clarification: The given statement is false. Food cans are most often made of steel, and beverage cans are usually produced from aluminum.

4. ________ is used as protective layer for steel.
a) Chromium
b) Aluminum
c) Boron
d) Iron
Answer: a
Clarification: Steel tends to oxidize when it is exposed to moisture and oxygen, producing rust. Therefore, chromium is used as protective layers for steel. If chromium is used to provide corrosion protection, the resulting material is called electrolytic chromium- coated steel (ECCS) or tin-free steel (TFS). ECCS has better heat resistance than tinplate and is less expensive.

5. Tin is used as a protective layer in steel.
a) True
b) False
Answer: a
Clarification: The given statement is true. Tin is used as protective layers for steel. Tinplate is a composite of tin and steel made by electrolytic coating of bare steel with a thin layer of tin to minimize corrosion. Tinplate is more resistant to corrosion than electrolytic chromium- coated steel (ECCS).

6. A metal can is a ________ package.
a) primary
b) secondary
c) tertiary
d) quaternary
Answer: a
Clarification: A metal can is a primary package. The package which is in direct contact with the contained product, providing initial and most crucial protective barrier is known as a primary package. Its main function is containment.

7. __________ is added to aluminum to improve strength of the alloy.
a) Titanium
b) Chromium
c) Magnesium
d) Tin
Answer: c
Clarification: Magnesium is added to aluminum to improve strength. It also increases its strain hardening ability. These alloys are the highest strength non heat-treatable aluminum alloys and hence are used widely for structural applications.

8. The aluminum-copper alloys typically contain between ______% copper.
a) 15-30
b) 15-20
c) 10-20
d) 2-10
Answer: d
Clarification: The aluminum-copper alloy contains between 2-10 % copper. Copper helps in the strength and stability of the alloy.

9. Copper increases the hardness of alloys.
a) True
b) False
Answer: a
Clarification: Copper increases tensile strength, fatigue strength and hardness of the alloys due to the effect of solid solution hardening. It helps to strengthen the alloys by precipitation hardening heat treatment. It decreases the ductility and corrosion resistance of the alloys.

10. _______ increases susceptibility of the alloys to Stress corrosion cracking.
a) Silicon
b) Lead
c) Iron
d) Zinc
Answer: d
Clarification: Zinc increases susceptibility of the alloys to Stress corrosion cracking. But addition of zinc to aluminum has some benefits. Zinc, in aluminum alloy increases strength and allows precipitation hardening. Zinc and aluminum alloy is heat-treatable and has a very high strength.

11. Chromium is added to aluminum alloy to __________
a) prevent recrystallisation
b) increase impact strength
c) increase abrasion resistance
d) prevent cracking
Answer: a
Clarification: Chromium is added to aluminum to prevent recrystallization in aluminum alloys during heat treatment by controlling grain structure, to prevent grain growth in aluminum alloys. Chromium also reduces stress corrosion susceptibility and improves toughness.

12. ______ is added to aluminum alloys to reduce the coefficient of expansion.
a) Zinc
b) Chromium
c) Nickel
d) Manganese
Answer: c
Clarification: Nickel is added to aluminum alloys to reduce the coefficient of expansion. It also improves hardness and strength at elevated temperatures. Nickel is also added to aluminum-copper and aluminum-silicon alloys for the same.

13. ________ is added to aluminum alloys to increase Young’s modulus.
a) Chromium
b) Magnesium
c) Boron
d) Lithium
Answer: d
Clarification: Lithium is added to aluminum alloys to increase Young’s modulus. The addition of lithium to aluminum can also increase strength, provide precipitation hardening and decrease density.

14. Zirconium is added to aluminum to form a fine precipitate of intermetallic particles.
a) True
b) False
Answer: a
Clarification: The given statement is true. Zirconium is added to aluminum to form a fine precipitate of intermetallic particles that inhibit recrystallization.

15. Addition of ______ to aluminum improves fluidity.
a) vanadium
b) silicon
c) manganese
d) copper
Answer: b
Clarification: Addition of silicon to aluminum improves fluidity. It does so by reducing the melting temperature of the alloy. Silicon alone has non-heat treatable effects. But, its combination with aluminum and magnesium makes a heat-treatable precipitation hardening alloy.

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250+ TOP MCQs on Paper Basics and Answers

Food Packaging Technology Multiple Choice Questions & Answers (MCQs) on “Paper Basics”.

1. The fibrous raw material for production of paper is called _______
a) Pulp
b) Hemicellulose
c) Cellulose
d) Lignin
Answer: a
Clarification: Pulp is the fibrous raw material for the production of paper, paperboard, corrugated board and similar manufactured products. It is obtained from plant fiber and is therefore a renewable resource.

2. Paper derives its name from _________
a) Papyres
b) Pyrus
c) Palpable
d) Papyrus
Answer: d
Clarification: Paper derives its name from the reedy plant papyrus, which the ancient Egyptians used to produce the world’s first writing material by beating and pressing together thin layers of the plant stem.

3. Which of the following is not a constituent of the wood cell wall?
a) Cellulose
b) Pectin
c) Hemicellulose
d) Lignin
Answer: b
Clarification: Pectin is not a constituent of the wood cell wall. It is a heteropolysaccharide present in primary cell walls of plants. It is responsible for the structural integrity of the cell. There are three main constituents of the wood cell wall – Cellulose, Hemicellulose and Lignin.

4. Paper greater than _______ g/m2 is called paperboard.
a) 200g/m2
b) 100g/m2
c) 500g/m2
d) 300g/m2
Answer: a
Clarification: Paper greater than 200g/m2 (GSM) is called paperboard, as defined by ISO. GSM- Gram per square meter is used to express the amount of fiber. Paperboard is thicker than paper and has a higher weight per unit area.

5. _______ refers to the process wherein wood or other fibrous raw materials are reduced to a fibrous mass.
a) Pulping
b) Forming
c) Sheeting
d) Draping
Answer: a
Clarification: Pulping refers to the process wherein wood or other fibrous raw materials are reduced to a fibrous mass. Pulping is done to separate the fibers without damaging them so that they can then be reformed into a paper sheet in the papermaking process.

6. Hardwood fibers are longer than that of softwood fibers.
a) True
b) False
Answer: b
Clarification: The given statement is false. Softwood Hardwood fibers are longer than that of hardwood fibers. Compared to hardwoods, softwoods have fibers that are generally up to 2.5 times longer. As a result, hardwoods produce a finer, smoother but less strong sheet.

7. Hardwood has more amount of cellulose and hemicellulose present in it.
a) True
b) False
Answer: a
Clarification: The given statement is true. Hardwood has more amount of cellulose and hemicellulose present in it. Hardwood has about 45% cellulose and 30% hemicellulose, whereas, softwood has about 42% cellulose and 27% hemicellulose.

8. ________ expresses the lignin content of pulp.
a) Beta number
b) Gamma number
c) Kappa number
d) Alpha number
Answer: c
Clarification: Kappa number expresses the lignin content of pulp. A high kappa number indicates a high lignin content. The kappa number of bleachable softwood and hardwood pulps is 30–40 and 18–20 respectively.

9. When was the first authentic paper made?
a) 250 AD
b) 100 AD
c) 105 AD
d) 500 AD
Answer: c
Clarification: The first authentic papermaking, which is the formation of a cohesive sheet from the rebonding of separated fibers, has been attributed to Ts’ai-Lun of China in 105 AD, who used bamboo, mulberry bark and rags.

10. The principal hemicelluloses is glucomannon in hardwoods.
a) True
b) False
Answer: b
Clarification: The given statement is false. The principal hemicelluloses are xylan in hardwoods and glucomannon in softwoods.

11. ________ has no fiber forming properties.
a) Lignin
b) Cellulose
c) Hemicellulose
d) Glucose
Answer: a
Clarification: Lignin has no fiber-forming properties. This is the natural binding constituent of the cells of wood and plant stalks. It is a highly branched, three-dimensional (3D), alkylaromatic, thermoplastic polymer of uncertain size, built up largely from substituted phenylpropane or propylbenzene units.

12. ______ is lower MW mixed-sugar polysaccharides.
a) Lignin
b) Cellulose
c) Hemicellulose
d) Glucose
Answer: c
Clarification: Hemicellulose is lower MW mixed-sugar polysaccharides, consisting of one or more of the following molecules: xylose, mannose, arabinose, galactose and uronic acids, with the composition differing from species to species.

13. ________ mainly determines the paper properties.
a) Lignin
b) Cellulose
c) Hemicellulose
d) Glucose
Answer: c
Clarification: Hemicellulose mainly determines the paper properties. Hemicelluloses are largely responsible for hydration and development of bonding during beating of chemical pulps.

14. ______ is the natural binding constituent of the cells of wood and plant stalks.
a) Lignin
b) Cellulose
c) Hemicellulose
d) Glucose
Answer: a
Clarification: Lignin is the natural binding constituent of the cells of wood and plant stalks. It is a highly branched, three-dimensional (3D), alkylaromatic, thermoplastic polymer of uncertain size, built up largely from substituted phenylpropane or propylbenzene units. Hydroxyl or methoxyl groups are attached to the benzene carbon atoms.

15. _______ softens at 160°C.
a) Pectin
b) Hemicellulose
c) Cellulose
d) Lignin
Answer: d
Clarification: Lignin softens at 160°C. It is because of its densely branched structure. Also, it doesn’t have fiber forming properties adhering to the same reason.

250+ TOP MCQs on Manufacture of Tinplate – 1 and Answers

Food Packaging Technology Multiple Choice Questions & Answers (MCQs) on “Manufacture of Tinplate – 1”.

1. The thickness of a tinplate sheet is around ______
a) 0.5–1.5 mm
b) 0.15–0.5 cm
c) 0.5–1.5 cm
d) 0.15–0.5 mm
Answer: d
Clarification: The term tinplate refers to low-carbon, mild steel sheet varying in thickness from around 0.15–0.5 mm with a coating of tin between 2.8 and 17 gsm (g m−2) (0.4–2.5 μm thick) on each surface of the material.

2. Tinplate is a combination of tin and steel.
a) True
b) False
Answer: a
Clarification: The given statement is true. The combination of tin and steel imparts properties – good strength with excellent fabrication qualities like ductility and drawability, weldability, lubricity, lacquerability, non-toxicity and provides corrosion-resistance. Tin and steel together can undergo extensive deformation without fracture.

3. The temperature at which iron ore is heated is around ______
a) 2500°C
b) 1000°C
c) 1200°C
d) 1800°C
Answer: d
Clarification: The iron ores used are generally hematite (Fe2O3) with some magnetite (Fe3O4). Commercial extraction of iron from its ores is carried out in blast furnaces, where a mixture of iron ores, solid fuel (coke) and fluxes (limestone and dolomite) are heated to around 1800°C. This results in the reduction of most of the iron oxides to metallic iron (m.p. ≈ 1200°C). Today, modern blast furnaces are capable of producing molten iron of near constant composition at high rates.

4. In tinplate, steel serves as the base material.
a) True
b) False
Answer: a
Clarification: The given statement is true. In tinplate, steel serves as the base material. The tin coating adheres sufficiently to the steel base so that it will withstand any degree of deformation that the steel is able to withstand without flaking.

5. The melting point of metallic ores is around ______
a) 1000°C
b) 1200°C
c) 1800°C
d) 800°C
Answer: b
Clarification: The melting point of metallic ores is around 1200°C. Iron ores are generally heated at 1800°C, so that it reduces to metallic ores.

6. Pig iron from blast furnace contains ________ carbon.
a) 1.5%–2.0%
b) 2.5%–6.0%
c) 6.5%–8.0%
d) 3.5%–5.0%
Answer: d
Clarification: The pig iron from a blast furnace contains 3.5%–5.0% carbon. Carbon is the most important alloying element for steel and affects the strength of cans. Carbon in higher concentration, when combined with manganese results in higher steel strength.

7. Pig iron from blast furnace contains ________ silicon.
a) 2.5%–3.0%
b) 0.3%–1.0%
c) 1.5%–2.0%
d) 0.1%–0.5%
Answer: b
Clarification: Pig iron from blast furnace contains 0.3%–1.0% silicon. Hardness of pig iron decreases with increase in silicon. But, addition of a little amount of silicon improves the microstructure.

8. Pig iron from blast furnace contains ________ manganese.
a) 5%
b) 10%
c) 1%
d) 2.5%
Answer: d
Clarification: Pig iron from blast furnace contains up to 2.5% manganese. Manganese greatly contributes to increasing the hardness of the pig iron.

9. Pig iron from blast furnace contains ________ phosphorous.
a) 0.5%
b) 1%
c) 5%
d) 3%
Answer: b
Clarification: Pig iron from blast furnace contains 1% phosphorous. Phosphorus generally contributes to the increase in eutectic temperature.

10. Pig iron from blast furnace contains ________ sulfur.
a) 0.1%
b) 0.5%
c) 0.08%
d) 0.8%
Answer: c
Clarification: Pig iron from blast furnace contains 0.08% sulfur. The low concentration of sulfur increases longevity. But a higher concentration acts as an impurity.

11. The thickness of iron slabs after rolling is around _______
a) 550 mm
b) 150 mm
c) 100 mm
d) 250 mm
Answer: d
Clarification: These metalloids must be substantially reduced in the steelmaking stage, and this is commonly accomplished using a basic oxygen furnace. From the furnace, the steel is cast into ingots, which are subsequently rolled into slabs about 250 mm thick or, more commonly today, continuously cast into slab form.

12. The process of scale removal in manufacture tinplate is known as ______
a) pickling
b) leaching
c) flaming
d) charring
Answer: a
Clarification: The process of scale removal in manufacture tinplate is known as pickling. The thick slabs are hot rolled down to about 2 mm and, during this process, substantial layers (0.01 mm thick) of oxides or scale are formed as a consequence of the steel being heated to elevated temperatures for rolling.

13. The final stage of thickness reduction is carried out by ________
a) roll pressing
b) screw pressing
c) hot rolling
d) cold rolling
Answer: d
Clarification: The final stage of thickness reduction (typically 90% from about 2 mm to <0.2 mm) is carried out by cold rolling. The effects of cold rolling are to increase the strength and hardness of the steel, but this is done at the expense of ductility.

14. For reducing iron ore, oxygen furnace is used.
a) True
b) False
Answer: a
Clarification: These metalloids must be substantially reduced in the steelmaking stage, and this is commonly accomplished using a basic oxygen furnace.

15. _______ is used for removing scales during the manufacture of tinplate.
a) Lithium hydride
b) Hydroboric acid
c) Orthophosphoric acid
d) Hydrochloric acid
Answer: d
Clarification: The scale is removed by a process called “pickling,” which uses a dilute aqueous solution of acid (traditionally sulfuric acid but now mainly hydrochloric acid) near its boiling point. After pickling, the oxide-free strip is recoiled and coated with an oil to prevent rust formation and act as a lubricant in subsequent operations.