250+ TOP MCQs on Crystallography and Answers

Manufacturing Engineering Multiple Choice Questions on “Crystallography-1”.

1. Which of the following has a non-crystalline structure?
a) Iron
b) Quartz
c) Silica glass
d) Tungsten
Answer: c
Clarification: In general, metals exist in a crystalline form. Iron and Tungsten being metals takes up body centered cubic crystalline structure at room temperature. The ceramic compound–silica (SiO2), can exist either in a crystalline form or in a non-crystalline form (amorphous form). While quartz, tridymite and cristobalite are known as its crystalline forms which are being differentiated based on SiO4 tetrahedra linkage style, silica’s non-crystalline (amorphous) form is just called as the silica glass.

2. Which of the following has less crystallinity?
a) Iron
b) Nickel
c) High density polythene
d) Low density polythene
Answer: d
Clarification: It is clear that, iron and nickel being metals possesses a crystalline form, whereas high density polyethylene (HDPE) and low-density ethylene (LDPE) are a class of polymers. These both thermoplastics are semi-crystalline nature, out of which LDPE exhibits a crystallinity of about 50-60% and HDPE of about 90%. Some people may term HDPE as crystalline, but it is more appropriate to restrict it in the category of semi-crystalline class.

3. Which of the following is a characteristic of crystalline structure?
a) High density
b) Low density
c) Range of melting point
d) Short range of order
Answer: a
Clarification: A crystalline structure has very close packing of atoms thus giving rise to high density to material it possesses when compared to its non-crystalline form. For example, quartz being the crystalline form of silica has a density of about 2.65 gm/cm3, whereas its ally–non-crystalline form silica glass has a density of 2.20 gm/cm3. For reference, the other properties being differentiated between crystalline and non-crystalline forms are tabulated below.

Differentiating Parameter Structure
Crystalline Structure Non-Crystalline Structure
Geometry Well defined geometrical shape Random shape
Melting point Definite melting point Rage of melting point
Density High density when compared to non-crystalline structure due to strong primary atomic bonding. Low density when compared to crystalline structure due to weak secondary atomic bonding
Range of order Long range of order (periodicity) Short range of order (periodicity)
XRD Diffraction pattern Sharp diffraction pattern Broad hump
Examples Iron, Steel, HDPE, Quartz, etc. Metallic glass, silica glass, LDPE, etc.

4. Which of the following is characteristic of non-crystalline structures?
a) Long range of periodicity
b) Well defined structure and geometry
c) Low density
d) Sharp diffraction pattern
Answer: c
Clarification: In non-crystalline structure, there is no definite packing of atoms, which makes them to possess any random shape, further these atoms are being bonded by weak secondary bonds with Van der Wall’s forces, thus giving a low density to material.

5. Which of the following factor is not responsible for the formation of a non-crystalline structure?
a) Atomic packing has open structure
b) Primary bonds are absent
c) Formation of 1-dimensional chain molecule
d) Strong secondary bond
Answer: d
Clarification: A non-crystalline structure is being formed by a secondary bonds or molecular bonds are formed as a result of weak Van der Wall’s of attractions which exist between various atoms. These intermolecular bonds can be further classified as dispersion bonds, dipole bonds, hydrogen bonds, which are all should be considered as weak secondary bonds.

6. Which of the following axis system is being satisfied by cubic crystal system?
a) a = b = c, α = β = γ = 90o
b) a ≠ b = c, α = β = γ = 90o
c) a = b ≠ c, α = β = γ = 90o
d) a = b = c, α ≠ β = ϒ = 90o
Answer: a
Clarification: Simple cubic have all sides equal and all angles equal. For reference, table of 7 Bravais lattices are tabulated below:

S.No. Crystal System Conventional Unit Cell Axis System
Lengths Angles
1 Cubic a = b = c α = β = γ = 90o
2 Tetragonal a = b ≠ c α = β = γ = 90o
3 Orthorhombic a ≠ b ≠ c α = β = γ = 90o
4 Rhombohedral (Trigonal) a = b = c α = β = γ ≠ 90o
5 Hexagonal a = b ≠ c α = β = 90o, γ = 120o
6 Monoclinic a ≠ b ≠ c α = γ = 90o ≠ β
7 Triclinic a ≠ b ≠ c α ≠ β ≠ γ ≠ 90o

*Note—Order trick: C-T-O-R-H-M-T (Decreasing symmetry)

7. Which of the following axis system is being satisfied by tetragonal crystal system?
a) a = b = c, α = β = ϒ = 90o
b) a ≠ b ≠ c, α = β = ϒ = 90o
c) a = b ≠ c, α = β = ϒ = 90o
d) a = b = c, α ≠ β = ϒ = 90o
Answer: c
Clarification: Tetragon has two sides equal and all angles equal.

8. Which of the following axis system is being satisfied by orthorhombic crystal system?
a) a = b = c, α = β = γ = 90o
b) a ≠ b ≠ c, α = β = γ = 90o
c) a = b ≠ c, α = β = γ = 90o
d) a = b = c, α ≠ β = γ = 90o
Answer: b
Clarification: Orthorhombic have all sides unequal and all angles equal to a degree.

9. Which of the following axis system is being satisfied by rhombohedral (trigonal) crystal system?
a) a = b = c, α = β = γ = 90o
b) a ≠ b = c, α = β = γ = 90o
c) a = b ≠ c, α = β = γ = 90o
d) a = b = c, α = β = γ ≠ 90o
Answer: d
Clarification: Rhombohedra have all sides equal and all angles equal but not 90o.

10. Which of the following axis system is being satisfied by hexagonal crystal system?
a) a = b ≠ c, α = β = 90o, ϒ = 120o
b) a ≠ b = c, α = β = ϒ = 90o
c) a = b ≠ c, α = β = ϒ = 90o
d) a = b = c, α ≠ β = ϒ = 90o
Answer: a
Clarification: Hexagonal have two sides equal and two angles equal to 90o and one angle equal to 120o.

11. Which of the following axis system is being satisfied by monoclinic crystal system?
a) a = b = c, α = β = 90o ≠ ϒ
b) a ≠ b = c, α = β = ϒ = 90o
c) a ≠ b ≠ c, α = β = 90o ≠ ϒ
d) a = b = c, α ≠ β = ϒ = 90o
Answer: c
Clarification: Monoclinic have all sides unequal and two angles equal to 90o.

12. Which of the following axis system is being satisfied by triclinic crystal system?
a) a = b = c, α = β = ϒ = 90o
b) a ≠ b = c, α = β = ϒ = 90o
c) a ≠ b ≠ c, α ≠ β ≠ ϒ ≠ 90o
d) a = b = c, α ≠ β = ϒ = 90o
Answer: c
Clarification: Triclinic structures have all sides unequal and all angles are also unequal.

13. Which one of the following is most symmetrical?
a) Simple cubic cell
b) Hexagonal
c) Triclinic
d) Tetragonal
Answer: a
Clarification: In triclinic crystal system, we observe all the sides and angle to equal to each other (a = b = c and α = β = γ = 90o), thus giving highest symmetry (four 3-fold symmetry) among all 7 Bravais Lattices.

14. Which one of the following is least symmetrical?
a) Tetragonal
b) Simple cubic
c) Triclinic
d) Monoclinic
Answer: c
Clarification: In triclinic crystal system, we observe all the sides and angle to unequal to each other (a ≠ b ≠ c and α ≠ β ≠ γ ≠ 90o), thus giving least symmetry (1-fold symmetry) among all 7 Bravais Lattices.

250+ TOP MCQs on Introduction to Ceramics and Answers

Manufacturing Engineering Multiple Choice Questions on “Introduction To Ceramics”.

1. Which of the following are a ceramics solids?
a) Metallic, inorganic and amorphous solids
b) Non-metallic, organic and amorphous solids
c) Non-metallic, inorganic and amorphous solids
d) Non-metallic, inorganic and crystalline solids

Answer: c
Clarification: Ceramics are non-metallic, inorganic, amorphous solids and are mostly oxides of metals. Ceramics possess low tensile strength and are brittle.

2. Which of the following is a correct refractory type of quartz?
a) Acidic
b) Basic
c) Neutral
d) Amphoteric

Answer: a
Clarification: Quartz is an acidic refractory and are mostly used in open-hearth furnaces, gas retorts and in glass furnaces.

3. Which one of the following is not an acidic refractory?
a) Quartz
b) Sand
c) Silica brick
d) Dolomite

Answer: d
Clarification: Dolomite is a basic refractory.

Refractories
Differentiating Parameter Acidic Refractories Basic Refractories Neutral Refractories
Typical Usage Used in furnaces, where charge and slag are acidic in nature. Used in furnaces, where the charge and slag are basic in nature. Used in furnaces, where the charge and slag either acidic or basic in nature.
Examples Fireclay, Silica, Quartz, Zirconia, etc. Magnesia, Alumina, Dolomite, etc. Chromate, Carbide, Mullite, etc.

4. Which one of the following is not a basic refractory?
a) Magnesite
b) Sand
c) Dolomite
d) Alumina

Answer: b
Clarification: Most of the silica-based refractories, like fire clay, bricks and sand are of acidic refractories.

5. Which one of the following is a neutral refractory?
a) Quartz
b) Sand
c) Silica brick
d) Silicon carbide

Answer: d
Clarification: Silicon carbide is a neutral refractory, whereas sand, quartz and silica brick are acidic refractories.

6. For a M10 grade RCC (Reinforced Cement Concrete), the ratio of cement to aggregate to the sand is?
a) 1:2:3
b) 1:3:4
c) 1:3:6
d) 1:2:6

Answer: c
Clarification: M10 grade of RCC have cement to aggregate to sand ratio equal to 1:3:6.

7. Production of thin sheets of a flexible tape by casting in the particulate forming process may be termed as _________________
a) slip casting
b) hydroplastic forming
c) powder casting
d) tape casting

Answer: d
Clarification: Tape casting is a very old process and is used in the formation of flexible tapes.

8. Which one of the following can act as a modifier in glass forming process?
a) Silicon dioxide
b) Sodium oxide
c) Magnesium oxide
d) Phosphorous oxide

Answer: c
Clarification: Magnesium oxide is used as a viscosity modifier, thus making glass melt viscosity to be in the desired range for proper formation of the filaments.

9. The word ceramic stands for which of the following meaning?
a) Soft
b) Burnt
c) Hard
d) Tough

Answer: b
Clarification: Ceramics convey the meaning of burnt materials. This is so because in olden days, making pottery and bricks involves burning wood, coal and gas.

10. Which one of the following ceramics can be used as a pigment in paints?
a) Silicon carbide
b) Silicon oxide
c) Aluminum oxide
d) Titanium oxide

Answer: d
Clarification: Titanium white (titanium oxide) used as a pigment in pains. It is used so, because of its SFC (self-cleaning capacity) nature.

250+ TOP MCQs on Introduction to Lathe and Answers

Manufacturing Engineering Multiple Choice Questions on “Introduction to Lathe”.

1. End of the work piece can be supported by using
a) Headstock
b) Tailstock
c) Tool Post
d) None of the mentioned
Answer: b
Clarification: Tailstock is used to support the end of the work piece in a lathe machine.

2. Which of the following position of tumbler gear lever set will move carriage towards headstock of the lathe?
a) Up
b) Middle
c) Down
d) None of the mentioned
Answer: a
Clarification: Tumbler gear lever in up position moves the carriage towards the headstock in a lathe machine.

3. Which of the following can be used to reverse the direction of lead screw relative to the direction of spindle movement?
a) Speed lever
b) Feed Lever
c) Tumbler gear lever
d) Friction clutch
Answer: c
Clarification: Tumbler gear lever is used to reverse the direction of lead screw relative to the direction of spindle movement in lathe machine.

4. Which of the following arrangement is used in the movement of carriage along the ways?
a) Rack and pinion
b) Spindle mechanism
c) Crank and slotted lever mechanism
d) None of the mentioned
Answer: a
Clarification: Rack and pinion mechanism is used in movement of carriage by flywheel. Rack is gear of finite diameter.

5. Which of the following have a live centre?
a) Tail stock
b) Headstock
c) Tool post
d) None of the mentioned
Answer: b
Clarification: Head stock has live centre and it is called live because spindle rotates here and is not at rest during machining.

6. Which of the following is also known as Puppet head?
a) Headstock
b) Tailstock
c) Tool Post
d) None of the mentioned
Answer: b
Clarification: Tailstock is also known as puppet head. It is at the back part of lathe machine.

7. Which of the following part of lathe slides along bed ways?
a) Cross slide
b) Saddle
c) Compound rest
d) None of the mentioned
Answer: b
Clarification: Saddle slides along bed ways in lathe machine during the process of machining.

8. Which of the following part of lathe move in a direction normal to the axis of spindle?
a) Cross slide
b) Saddle
c) Compound rest
d) None of the mentioned
Answer: a
Clarification: Cross slide move in a direction normal to the axis of spindle during the process of machining in lathe machine.

9. Which of the following is used to give power feed during cutting of threads?
a) Rack and pinion
b) Planer mechanism
c) Quick return mechanism
d) Using spilt nut
Answer: d
Clarification: Split nut are used to engage lead screw to give power feed in lathe during the process of machining in lathe machine.

10. Which of the following serves as a housing for driving pulley, and back gears?
a) Headstock
b) Tailstock
c) Tool Post
d) None of the mentioned
Answer: b
Clarification: Headstock has driving pulleys and back gears in lathe machine. Headstock also carries spindle and chuck for holding the work piece.

11. The tail stock set over required to turn a taper on the entire length of a workpiece having diameters D and d is
a) D – d/2L
b) D – d/L
c) D – d/2
d) D – d
Answer: b
Clarification: None

12. For turning internal tapers, the suitable method is
a) by a form tool
b) by setting over the tail stock
c) by a taper turning attachment
d) none of the mentioned
Answer: c
Clarification: None

13. The tail stock set over method of taper turning is preferred for
a) internal tapers
b) small tapers
c) long slender tapers
d) steep tapers
Answer: c
Clarification: None

250+ TOP MCQs on Geometry of Twist Drills-1 and Answers

Manufacturing Engineering Multiple Choice Questions on “Geometry of Twist Drills-1”.

1. Part of twist drill which carries flutes and extends from dead centre up to the start of the neck is known as
a) Body
b) Point
c) Lip
d) Chisel edge
Answer: a
Clarification: Body of twist drill carries flutes and extends from dead centre up to the start of a neck. This is the longest part of a twist drill.

2. Part of drill between neck and tang is known as
a) Body
b) Point
c) Shank
d) Chisel edge
Answer: c
Clarification: Shank of twist drill is between neck and tang.

3. Edge formed at extreme tip due to the intersection of flanks, is known as
a) Body
b) Point
c) Lip
d) Chisel edge
Answer: d
Clarification: Chisel edge is formed at extreme tip due to the intersection of flanks. It is at the extreme edge of chisel edge.

4. Cone shaped surface formed at the end of the flutes which contains dead centre, lips and flanks etc. is known as
a) Body
b) Point
c) Lip
d) Chisel edge
Answer: b
Clarification: Point is a Cone shaped surface formed at the end of the flutes which contains dead centre, lips and flanks etc. It is at the end part of the twist drill.

5. Main cutting part of drill is
a) Body
b) Point
c) Lip
d) Chisel edge
Answer: c
Clarification: Lip is the main cutting part of the drill and is also called cutting edge. Material removed first at chisel edge.

6. Intersection of each faces and flank form
a) Body
b) Point
c) Lip
d) Chisel edge
Answer: a
Clarification: Lip is the main cutting part of the drill and is also called cutting edge. It is formed at Intersection of each faces and flank.

7. Small clearance provided in diameter of twist drills adjacent to land is known as
a) Body clearance
b) Point clearance
c) Lip clearance
d) Chisel edge clearance
Answer: a
Clarification: Body clearance is provided in diameter of twist drills adjacent to land. This clearance help in the removal of material during cutting.

8. Which of the following help in reducing friction between drill and the walls of the hole in twist drills?
a) Body clearance
b) Point clearance
c) Lip clearance
d) Chisel edge clearance
Answer: a
Clarification: Body clearance reduces friction between drill and the walls. It helps in smooth drilling of holes during the operation.

9. Narrow flat surface running along flutes of twist drill on its leading edge is known as
a) Body
b) Point
c) Lip
d) Land
Answer: d
Clarification: Land is the narrow flat surface running along flutes of twist drill on its leading. It is the flat part of a twist drill.

10. Narrow flat surface running along flutes of twist drill on its leading edge is known as
a) Body
b) Point
c) Lip
d) Margin
Answer: d
Clarification: Margin is the narrow flat surface running along flutes of twist drill on its leading. It is also known as land.

250+ TOP MCQs on Abrasive jet Machining and Answers

Manufacturing Engineering Multiple Choice Questions on “Abrasive jet Machining”.

1. Which of the following is an unconventional process of machining?
a) Milling
b) AJM
c) Drilling
d) None of the mentioned
Answer: b
Clarification: AJM stands for abrasive jet machining and it is an unconventional process of machining.

2. Abrasive jet machining process can be used for
a) Conductors
b) Insulators
c) Metals
d) All of the mentioned
Answer: d
Clarification: Abrasive jet machining is more versatile and can be used for the metal as well as non metal.

3. Which of the following is a conventional process of machining?
a) Electro chemical machining
b) Electron beam machining
c) Drilling
d) Abrasive jet machining
Answer: c
Clarification: Drilling is a conventional process of machining.

4. For machining of plastic material which of the unconventional process can be used effectively?
a) Electro chemical machining
b) Electron beam machining
c) Abrasive jet machining
d) None of the mentioned
Answer: c
Clarification: Abrasive jet machining is more versatile and can be used for the metal as well as non metal.

5. Metal removal rate in abrasive jet machining increases with
a) Increase in abrasive flow rate
b) Decrease in abrasive flow rate
c) Decrease in grain size of abrasives
d) Increase in grain size of abrasives
Answer: a
Clarification: Metal removal rate in abrasive jet machining increases with increase in abrasive flow rate. But after certain limit, erosion in nozzle become larger and velocity of grains become smaller.

6. Metal removal rate in abrasive jet machining increases with
a) Increase in abrasive flow rate but decreases beyond a certain limit
b) Decrease in abrasive flow rate
c) Increase in grain size of abrasives
d) None of the mentioned
Answer: a
Clarification: MRR is directly proportional to grain size.

7. Metal removal rate in abrasive jet machining increases with
a) Increase in standoff distance but decreases beyond a certain limit
b) Decrease in abrasive flow rate
c) Decrease in grain size in grain size of abrasives
d) None of the mentioned
Answer: a
Clarification: MRR is directly proportional to standoff distance up to certain limit. After certain limit, kinetic energy of abrasives starts decreasing.

8. Metal removal rate in abrasive jet machining increases with
a) Increase in gas pressure
b) Decrease in abrasive flow rate
c) Decrease in gas pressure
d) None of the mentioned
Answer: a
Clarification: MRR is directly proportional to gas pressure.

9. Mixing ratio in abrasive jet machining is defined as a ratio of
a) Mass flow rate of abrasive to mass flow rate of gas
b) Mass flow rate of gas to mass flow rate of abrasive
c) Velocity of gas to velocity of abrasive
d) None of the mentioned
Answer: a
Clarification: Mixing ratio in abrasive jet machining is defined as a ratio of mass flow rate of abrasive to mass flow rate of gas.

10. High abrasive flow rate decreases the life of nozzle in the abrasive machining process.
a) True
b) False
Answer: a
Clarification: Due to high velocity, erosion starts in a nozzle which further decreases its life.

250+ TOP MCQs on NC Part Programming-2 and Answers

Manufacturing Science online test on “NC Part Programming-2”.

1. Which of the following code is used to return to a reference point?
a) G23
b) G28
c) G14
d) G19
Answer: b
Clarification: G28 is used to return to a reference point.

2. Which of the following code is used in thread cutting in turning?
a) G32
b) G89
c) G20
d) G74
Answer: a
Clarification: G32 is used in thread cutting in turning.

3. Which of the following code is used to cancel offset compensation for cutter radius?
a) G40
b) G02
c) G42
d) G00
Answer: a
Clarification: G40 is used to cancel offset compensation for cutter radius.

4. Which of the following code is used to give cutter offset compensation, left of a part surface?
a) G40
b) G41
c) G42
d) G50
Answer: b
Clarification: G41 is used to give cutter offset compensation, left of part surface.

5. Which of the following code is used to give cutter offset compensation, right of a part surface?
a) G00
b) G41
c) G42
d) G91
Answer: c
Clarification: G42 is used to give cutter offset compensation, right of part surface.

6. Which of the following code is used to specify the location of co-ordinate Axes system origin relative to starting location of cutting tool?
a) G01
b) G41
c) G00
d) G50
Answer: d
Clarification: G50 is used to specify the location of co-ordinate Axes system origin relative to starting location of cutting tool.

7. Which of the following code is used in programming in absolute coordinates?
a) G90
b) G32
c) G92
d) G01
Answer: a
Clarification: G90 is used in programming in absolute coordinates.

8. Which of the following code is used in programming in incremental coordinates?
a) G90
b) G91
c) G92
d) G94
Answer: b
Clarification: G91 is used in programming in incremental coordinates.

9. Which of the following code is used to specify location of co-ordinate Axis System origin relative to starting location of cutting tool?
a) G17
b) G91
c) G92
d) G00
Answer: c
Clarification: G92 is used to specify location of co-ordinate Axis System origin relative to starting location of cutting tool.

10. Which of the following code is used to specify feed per minute in milling and drilling?
a) G69
b) G10
c) G00
d) G94
Answer: d
Clarification: G94 is used to specify feed per minute in milling and drilling.

11. Which of the following code is used to specify feed per revolution in milling and drilling?
a) G24
b) G23
c) G95
d) None of the mentioned
Answer: c
Clarification: G95 is used to specify feed per revolution in milling and drilling.

12. Which of the following code is used to specify feed per minute in turning?
a) G25
b) G98
c) G24
d) G23
Answer: b
Clarification: G98 is used to specify feed per minute in turning.

13. Which of the following code is used to specify feed per revolution in turning?
a) G99
b) G98
c) G78
d) G45
Answer: a
Clarification: G99 is used to specify feed per revolution in turning.

Science for online test,