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1. What Does A Quality Control Chemist Do?
Quality control:
testing samples of raw materials or products either in mid-stage or close to final stage to make sure that they are of high enough quality, teaching the standards and qualifications, before the product can be mass produced.- Research and development of products.
- Perform various chemical methods and procedures in the lab.
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2. Specifically, What Company Do You Work For, What Is Your Official Title/position, And What Are Your Duties?
Example:
Lead chemist:
works in the lab, chemical reactions, testing the products, analyzing, quality control of raw materials to match all the qualifications/standards, quality control of final product, whereas the chemical engineer does the processing and development of the product.Company:
Javo-Mex (soap/detergent/body wash/hand soap/cleaning products company; manufacture for P&G, Mr. Clean) -
3. Could You Describe Your Typical Day At Work?
- Take samples of raw materials or the finished products to the lab for analysis.
- Follow different chemical methods to do analysis to make sure samples have reached qualifications.
- If not reached qualifications, must tell the supervisors and stop production to find the problem.
- Inspect other co-workers.
- Fill out a sample report (raw materials, final products have different reports).
- If the raw material/final product/mid-stage product is poor: give the report to another department.
- Once final product is approved, send to packaging department and then they will ship it out.
- Once raw materials are approved, send to processing/manufacturing department to make the product.
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4. What Is Your Work Environment Like?
- In a company laboratory.
- Must always be sanitary.
- Sometimes if there were a problem, had to go to manufacturing department.
- Go to warehouse to sample the raw material.
- Get finished products from the production/manufacture line.
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5. Who Do You Work With Directly?
- Director of the quality control department.
- Chemists, chemical engineers, mechanical engineers, electrical engineers (if manufacturing has problems, they may consult me, or chemist consults them).
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6. What Are Some Of The Challenges You Face At Work And How Do You Overcome Them?
Understanding all the chemistry, following the manufacturing/production rules and standards.
When something is wrong with the raw materials:
If sample is not good, call the raw material manufacturing company, and send back the materials.
When something is wrong with the final products:
- If sample is not good, keep hold of product and find out the problem by contacting the different departments.
- Solving the problem is hard; meeting with different departments to solve the problem.
- Tracing back to the processing stages of product.
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7. Around How Many Hours Do You Work Per Day, And How Many Days Per Week?
- During the “high season” (summertime; higher demand) : overtime –> 10 hours or more
- Regular season: 8 hrs
- During “slow season”: 8 hrs
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8. What Is Your Favourite Part About Being A Chemical Engineer?
- The chemistry knowledge you get to apply
- The technology
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9. What Is Your Least Favourite Part About Being A Chemical Engineer?
- Exposure to toxic/poisonous materials (not healthy for the workers).
- Boring routine, doing same thing over and over, monotonous.
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10. What Are Your Skills And Attributes That Make You Fit For This Job?
- Knowledge of chemistry
- Chemistry or chemical engineering degree
- Communication
- Attention to detail
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11. Can You Go Over The Qc Chemist-specific Technology You Use?
Different types of instruments: HPLC (high performance liquid chromatography), Infrared spectrum, viscometer (specifically rotational), colorimeter, pH meter.
Use computer analysis with HPLC.
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12. What Are Some Of The “chemicals And Substances” That You Utilize And What Are They Used For?
sodium hydroxide –> adjust pH, hydrochloric acid –> adjust pH, sodium chloride –> adjust the viscosity (for hand soap), different kinds of pigments to adjust fragrance and colour, various strong acids and bases, propylene glycol and sodium xylene sulfonate to adjust viscosity, indicators.
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13. Could You Give Me An Example Of The Methods You Use In Quality Control?
- For detergent:
check the colour, smell the odour. - Check the pH is in the range using pH meter:
specific ranges for specific products. - Specific gravity is in the range.
- Check the viscosity with viscometer.
- Wet chemical method/titration used to check percentage of efficient chemical and concentrations.
- Micro confirmation test:
Make sure no bacteria in the product.
- For detergent:
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14. Can Inform Me About Your Educational Background And Credentials, Such As What Undergraduate Degree You Graduated With, Master’s Degree, Professional Degrees, Etc.?
- Master’s degree in chemistry (specifically in polymer) at University of Detroit.
- Undergrad degree in organic chemistry in China.
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15. Which Chemistry Courses Did You Find The Most Important For Your Career?
- Organic/inorganic chemistry
- Analytical chemistry
- Physical chemistry
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16. What Kind Of A Chemistry Foundation Do You Need For This Career?
Good understanding of organic chemistry, and inorganic chemistry, math/calculations.
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17. What Specific Topics In Chemistry Does A Qc Chemist Need A Good Grasp On?
Chemical news, mostly inorganic and organic chemistry.
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18. What Kind Of Training Is Needed Before Starting The Job?
- The company trains me.
- Specific to the company; must follow the company’s methods and tests and their qualifications/standards.
- Lab skills and certain methods were required before one could take the job.
- Familiarize with safety procedures and health hazards during the job.
- Proper lab technique was perfected with more practice, and consistently doing job.
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19. What Are Some Of The Health Hazards In Your Workplace, And What Are The Safety Procedures You Need To Know?
- Wear goggles, do reactions in the fume hood, wear gloves, lab coat, safely dispose of chemicals (biohazard us waste).
- Benzene, sulphur iC acid had to be handled with care.
- Material safety data sheets had to read.
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20. What Do You Think Is The Future For Quality Control Chemist?
- Job demand will be strong; because many manufacturing companies need them to “make sure everything is correct”.
- Demand for high quality/safe products always high.
- Or else products will not be the right quality and potentially dangerous to the public.
- High standards for cleaning/hygiene products calls for more QC chemists.
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21. How Do You Think Your Field Will Advance As Technology Advances?
- Using more highly technological instruments rather than traditional lab techniques.
- More efficient, more accurate, faster.
- Have to learn more new technology (computers, instruments).
- Will become large part of career.
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